Rubber tiles, the production of which can be carried out independently, must be manufactured according to a certain technology. This material has appeared on the construction market relatively recently. However, it can be noted that this production, although it is not widespread, has good prospects. In order to understand what materials to use, it is necessary to consider several characteristics. First of all, the warranty period of the rubber coating is limited to 20 years. The second thing you need to pay attention to is the anti-slip qualities of the coating, which greatly expands the scope of use of such tiles. The third characteristic that buyers pay attention to is their high elasticity, which prevents the formation of ice crust in the winter.
Rubber Tile Raw Material
Rubber tiles, the production of which is often carried out today by private craftsmen, has crushed rubber as part of the processing of car tires. The resulting material, including recycled tires, has all the qualities that paving slabs should have. Among them, one can distinguish increased resistance to wear, strength, elasticity and excellent ability to maintain shape. The material is resistant to acid and alkaline environments. Rubber tile, the production of which can be set up independently, has a negligible cost, despite the high performance. This is due to the fact that the material consists of recycled materials, namely rubber crumb, the cost of which is very affordable. You can buy 1 kg of this material for only 30 rubles. The cost of the crumb may be lower, it depends on the color, size, as well as the processing technology of raw materials.
Production technology
If you will produce rubber tiles, the production of this material can be arranged in two ways: one involves the use of the hot method, while the second technology involves the use of cold pressing. The equipment for these two technologies is similar to each other. Hot pressing has not received wide distribution for the reason that it has side effects. With an increase in production efficiency, the quality of the tile noticeably deteriorated, wear-resistant qualities decreased, and an unpleasant smell of finished products also appeared. Using the cold method does not give such side effects. The production of rubber crumb tiles implies the need for the first step in the mixing of raw materials. Then, pressing occurs at normal ambient temperature. At the last stage, the material is dried in chambers for 6 hours.
Special equipment
If you will produce rubber paving slabs, production can be adjusted by acquiring a drying chamber, mold and volcanic press. Mixers will need at least two.
Technology features
To begin with, rubber crumb and other components of the mixture must be loaded into the mixer. This technique has low-speed blades. As a rule, the crumbly solid components and glue are mixed separately, this necessitates the use of two pieces of equipment. The production of rubber tiles and pavers involves the installation of a mold on the table. There, the composition for the tile is laid. After the mold must be installed in the trolley and subjected to pressure. In the next step, the carts should be moved to the drying chamber. It maintains a low temperature within 60 degrees. However, high humidity is created. The technology for the production of rubber tiles provides for the need to ensure the conditions under which chemical reactions occur, they guarantee a fairly tight connection of the elements of crumbs, glue and pigments. The crumb during this increases in volume, voids appear, which are filled with a binder component.
The productivity of the processing line will be determined by the dimensions of the drying chamber. If you want to engage in production on a commercial basis, then for profitability it is necessary to choose the minimum chamber volume, which is 200 square meters. Depending on these parameters, other equipment must also be selected according to the type of molds and trolleys.
Market Review
If you decide to purchase equipment for the production of rubber tiles, then first you need to probe the soil, which will make it possible to understand whether this production will be profitable. Thus, on the market of building materials, paving slabs are currently offered for sale at a price that is 1500 rubles per 1 square meter. Selling it at a wholesale price, you will have to reduce the cost, but due to the sale of large lots and continuous production, profitability can be about 40 percent. It is important to know that the initial costs that went to the equipment will pay off within six months. If we are talking about a small enterprise, then this indicator is very good.
Process Recommendations
Before starting work and starting a business, you will have to purchase equipment for the production of rubber tiles. It is important to try to save money at the first stage. If you use the cold pressing method, then this task will be completed, since energy will be consumed in a not so impressive amount. However, the savings will not be too large, since during continuous production in a heating cabinet a constant temperature must be maintained. But if you prefer hot pressing, the production line will cost four times more than the one that provides cold forming products. That is why it is important to determine which technology will be used.
Conclusion
If, after the start of production, the business has gained momentum and you feel the need to increase capacity, it will only be necessary to buy a mold or an additional press. This will not entail too impressive costs. It is worth noting that the establishment of production for laying rubber tiles for their needs is impractical. It will be cheaper to purchase finished products in the building materials market. The benefit will be noticeable only when you decide to make tile manufacturing your business.