Mesh netting is used in agriculture, various industries and in everyday life. It is a practical and affordable material that can last for more than a dozen years.
Due to high demand, mesh production is especially attractive for business. To open it, you do not need to have special skills and abilities, to have a large starting capital. It is enough to purchase a special machine for the manufacture of netting netting and select suppliers of raw materials.
Quality installations
The main condition for success for the development of your own business is the quality of the equipment used for the production of netting netting. Weaving should be productive, high-tech and easy to manage.
Aggregates for nets have the following features:
- one person is enough to work on the machine;
- the equipment is practical, mobile and compact, does not require special facilities and can function in any conditions;
- depending on the load, the machine can operate from 220 V with the 1st phase, consuming 0.5-1.1 kW.
Types of machines
The produced units for weaving mesh have different sets of additional functions and differ in models. Consumers have a choice - to purchase a practical and reliable budget machine for the production of chain-link or to acquire a modern unit that does not require special maintenance. On the Russian market you can find equipment of the following types:
- hand tools;
- semi-automatic, without control unit, PS models;
- semi-automatic, equipped with a control unit, PS-A models;
- automatic equipped with an innovative electronic system.
Production advantages
The machine for the manufacture of netting netting, due to a number of reasons, is excellent for organizing home production. Own business with small investments is determined by the following factors:
- The unit has a simple design, and it can be made independently.
- For the organization of production does not require large rooms. The grid is rolled up, and it does not take up much space.
- Good performance. This is a powerful argument in the home business. In one hour, a beginner can produce two standard mesh rolls.
- The cost of consumables (grease, galvanized wire) is very affordable for the first sales.
In addition, it should be noted that under fairly comfortable conditions for creating a business, the profitability of production remains at a good level.
Hand models
Such machines are designed for manufacturing grids in manual control mode. They are the best option for operation in the country or in a garage where there is no electricity connection. A hand-held machine for making a netting net can be installed on any surface: a shield, a table will do. The device copes with a wire that has any technical characteristics, even an illiquid asset is suitable.
Typically, the unit is equipped with the necessary components for manufacturing, including:
- arrow;
- set of nozzles;
- mounts for mounting the structure on the table;
- pulley with a large diameter for conversion into engine operation mode.
The technical characteristics of such a machine meet the requirements that are put forward for such devices. Its weight is 13 - 20 kg, the models are quite mobile and easy to transport. On this unit, you can produce a grid with cells with a diameter of 35 to 65 mm to choose from. As raw materials, it is better to use galvanized wire with a diameter of 1.6 to 2.5 mm.
Electromechanical option
The machine for the manufacture of mesh netting, which operates in a semi-automatic mode (PS), allows you to produce products from any wire with cells of different sizes.
The control system and design of such a device is extremely simple. In addition, such models have several advantages:
- stability of work;
- high productivity - from 30 to 40 rolls per shift;
- simplicity in setup and adjustment;
- smoothness provided by the clutch disc drive;
- low cost.
These machines do not have system accounting and control units. They work from a network voltage of 220 or 380 V. The engine power is usually 1.1 kW at a frequency of 1000 rpm.
Semi-automatic machine
A reliable PS-A chain-link mesh making machine is equipped with a power unit that provides speed adjustment without changing pulleys, engine control, start-stop process without surges and overload of the network load. This device monitors many engine parameters. There is also a system of protection against engine breakdowns with the ability to display problem codes on the screen.
The main component of machine automation is a logic block. It controls the production process of the mesh (the height and width of the roll, which sets the operator). Two operating modes are programmed in this device, one for setting up the machine, and the second for manufacturing the product. Moreover, in both modes, you can set any engine speed, regardless of the diameter of the installed sleeve or mode of operation. The unit has a memory that allows you to save all information about the work after a complete shutdown of the equipment at the end of the shift.
Basic equipment:
- unwinding;
- bed, tensioner (arrow);
- a set of screw bushings (nozzles) made of special steel;
- set of auxiliary automation (logical and power blocks).
Machine for chain-link
The main advantage of such models is the complete lack of manual work in the weaving process. Automatic machines for manufacturing mesh netting can function in several modes - at low speed for setting up equipment and in automatic. They are equipped with a control system and an interactive display.
The practicality and reliability of the devices is ensured by the minimum number of mechanical components and the maximum separation of nodes into separate independent components. In addition, it facilitates the adjustment of machine parameters, such as moving the table, tipping hooks, reeling the net and bending the ends.
A striking example of an excellent domestic-made automatic machine is the "VSA 97", which has long gained popularity among Russian businessmen.
Advantages of automation:
- at the final stage of production, it is possible to reduce the operating speed to ensure maximum process accuracy;
- the presence of a frequency control system for starting and stopping the engine;
- lack of reverse motor, which usually fails in such installations.
The article considers the types of machines for the production of mesh netting.